double helical gear
2. Product Structure: The double-helical tooth profile layout inherently features axial force balancing, significantly enhancing system rigidity, coaxiality, and operational smoothness.
3. Dimensions: 480mm × 205mm × 205mm
4. Strong Customization Capabilities: We offer highly flexible customization services, processing double helical gears in sizes ranging from 100mm to 10,000mm. We can customize lengths, diameters, tooth profiles, keyways, and splines to suit your transmission design.
5. Material: Select the material you require.
Double Helical Gear - High-Precision Transmission Solutions
When you need exceptionally smooth and reliable power transmission for demanding industrial applications, our Double Helical Gear delivers superior performance and durability. These precision-engineered components combine advanced materials with expert manufacturing to ensure quiet, high-torque operation in the most challenging environments. Our gears are crafted from premium SCM420 case-hardened steel and undergo rigorous heat treatment and finishing processes, guaranteeing exceptional tooth strength and wear resistance. With proven reliability in Malaysian manufacturing facilities and global markets, you can trust our expertise to provide the robust, vibration-free transmission solution your systems require.
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Superior Engineering for Maximum Performance
Our gears are manufactured using an integrated forging process, resulting in high strength, excellent toughness, fatigue resistance, and impact resistance, along with a strong load-bearing capacity. This ensures your equipment achieves superior concentricity and smooth, long-lasting power transmission performance.
The specialized manufacturing process for our gears includes:
- Two-step tooth hardening treatment
- Precision fine grinding of both helical flanks
- Advanced heat treatment processes
- Comprehensive quality testing of helix and profile accuracy
Standard dimensions of 480mm × 205mm × 205mm accommodate most industrial applications. However, we understand every project has unique requirements.
Customization That Meets Your Needs
You deserve transmission solutions tailored to your specific applications. Our engineering team offers flexible customization for double helical gears ranging from 100mm to 10,000mm in size
Customizable features include:
- Various module sizes, helix angles, and face widths
- Custom tooth profiles
- Specialized keyways and splines
- Material selection options
- Industry-specific modifications
Our experienced engineers work closely with you to develop optimal transmission solutions for your equipment.
Quality Materials and Manufacturing Excellence
We utilize premium bearing steel and advanced metallurgical processes to ensure superior strength and stability. Our ISO9001-certified facility maintains strict quality standards throughout production.
Key material benefits:
- High tooth surface hardness
- Excellent core toughness
- Superior fatigue resistance
- Long service life
- Corrosion resistance
Every component undergoes thorough testing using coordinate measuring machines and specialized equipment to verify dimensional accuracy and performance characteristics.
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Global Trust and Reliability
Our transmission components serve customers across more than 50 countries, including the United States, Germany, United Kingdom, and throughout Southeast Asia. This international presence reflects our commitment to quality and customer satisfaction.
With over 30 years of industry experience, we understand the challenges you face in achieving smooth, high-torque power transmission under demanding conditions. Our double helical gears are engineered to meet these challenges, providing the dependable, quiet performance and exceptional durability your critical applications demand.
Technical Support and Service Excellence
You receive comprehensive support throughout your project lifecycle. Our team of skilled engineers provides:
- Technical consultation and design assistance
- Installation guidance and support
- Custom engineering solutions
- Responsive after-sales service
We maintain adequate inventory levels for standard products and support bulk orders to meet your delivery requirements.
FAQ
Q: What materials can you use for custom transmission shafts?
A: We work with various high-quality materials including SCM420 case-hardened steel, alloy steels, and other materials based on your application requirements. Contact us at bonnie@hgb-bearing.com to discuss your specific material needs.
Q: What is your typical lead time for custom orders?
A: Lead times vary depending on complexity and quantity. Standard modifications typically require 4-6 weeks, while complex custom designs may need 8-12 weeks. We'll provide accurate timelines during consultation.
Q: Do you provide installation support for international customers?
A: Yes, we offer comprehensive installation guidance and technical support for customers worldwide. Our engineering team can provide detailed documentation and remote assistance.
Q: What quality certifications do your products meet?
A: Our products are manufactured under ISO9001 certification and comply with international standards including DIN, ISO, and GB specifications.
Q: Can you reverse-engineer existing components?
A: Absolutely. We provide old product mapping services and can create custom solutions based on your existing components, even without original 3D drawings.
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Contact Us
Ready to enhance your transmission systems? Contact our engineering team at mia@hgb-bearing.com to discuss your Double Helical Gear requirements and receive expert recommendations for your applications.
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