Customization Details
We accept all types of non-standard machined parts and large transmission components, providing solutions for large forgings from rough to finished product.
Personalized Customization and Design: Our professional design team can provide customized optimized designs, product mapping, and flexible production based on your needs.
End-to-End Service: We provide comprehensive services from initial technical consultation and product design to manufacturing and installation guidance.
Manufacturing and Testing Capabilities: We are equipped with advanced processing equipment such as CNC vertical lathes, quenching machines, gear hobbing machines, and machining centers, as well as testing tools to ensure product quality from the ground up.
Market Recognition: Our products have been exported to over 50 countries and regions worldwide, including Germany, the United States, Russia, and Malaysia, and are recognized by domestic and international customers.
1. Custom Slewing Bearings/Turntable Bearings
Slewing Bearings/Turntable Bearings Custom
Diameter Range: 50 - 10,000 mm
Precision Grades: P0, P6, P5, P4
Structure Types: Single-row ball, cross-roller, triple-row roller, and other configurations
Gear Configuration: External, internal, or gearless designs available to meet your equipment's transmission needs
Integrated Features: Supports integrated sealing and lubrication systems to enhance long-term maintenance and bearing lifespan
Other Logos: Customizable brand logos or other logos are supported
Custom Slewing Bearing Cages: Flexible options available to meet your equipment's specific needs. The following key customization dimensions are provided for your quick understanding.
Material and Process: Nylon (such as PA66, polyamide 1010), Metal (such as 20-gauge steel, ZL102 cast aluminum alloy, F1 carbon steel, mild steel laser-clad aluminum bronze)
Structural Design: Monolithic, Segmented, Spacer Block
Faced with these options, consider the following aspects for efficient communication with suppliers:
Identify the operating conditions and environment: This is the most important first step. You need to understand the type and magnitude of loads the equipment will need to withstand, the operating speed range, and whether the operating environment will be subject to corrosive media, dust, or extreme temperatures. For example, in high-impact environments such as construction machinery, metal cages are more reliable. Where wear needs to be reduced, low-friction nylon or specially treated metal cages may be more suitable.
Confirm the Customization Process and Services: As a professional slewing bearing manufacturer, we support "customization based on drawings and samples." You can provide detailed technical drawings or physical samples, and we can provide a full-process service from technical consultation, design, manufacturing, to installation guidance.
2. Gear/Ring/Shaft Customization
For customized gears, rings, and shafts, we offer a complete and highly flexible solution. This goes beyond simple dimensional changes and encompasses comprehensive customization from materials and design to heat treatment and finishing.
Core Design:
- Geometric Parameters: Module, number of teeth, pressure angle, helix angle, modification coefficient, etc.
- Structures: Cylindrical gears, bevel gears, worm gears, rings, gear shafts, spline shafts, flange shafts, etc.
- Heat Treatment Processes: Case hardening (high surface hardness), induction hardening (deep hardening), quenching and tempering (high core strength), nitriding (low distortion)
- Precision Grade: Up to DIN Class 6 or higher, meeting diverse transmission smoothness and noise requirements
- Process Assurance: Utilizes precision machining processes such as CNC hobbing, grinding, and milling
- Special Applications and Services: Customized for extreme operating conditions such as high speed, heavy load, corrosion resistance, and high and low temperature conditions
- Full-Process Service: Supports manufacturing based on drawings/samples, mapping and optimization of existing parts, and technical consulting
Gear/Ring Customization
Shaft Customization
3. Customization of Non-Standard Mechanical Parts and Large Forgings
Customization of non-standard mechanical parts and large forgings involves a comprehensive manufacturing process, from blank to finished product. We offer highly flexible solutions to meet the needs of various specialized applications.
- Personalized Design: Completely redesigned structures are created based on equipment space and functional requirements.
- Survey and Replica: Accurately survey and map existing parts to enable replacement or optimization of equivalent materials.
- Lightweighting and Strengthening: Structural optimization reduces weight or increases load-bearing capacity while maintaining strength.
- Forging Processes: Utilizing open-die forging and die forging methods effectively refines grain size, densifies the structure, and enhances mechanical properties.
- Heat Treatment: Through processes such as tempering, quenching, and normalizing, we precisely control the strength, hardness, and toughness of the final product.
- High-Precision Machining: Utilizing CNC vertical lathes and machining centers, we achieve the machining of complex surfaces and high-precision hole systems. Complete Industrial Chain: Providing one-stop services from forging blanks to finished products.
- Adaptable to extreme working conditions: Providing targeted solutions for heavy loads and impact conditions in mining, ports, metallurgy, energy, and other fields.
- Full-process service: Supporting customization based on drawings and samples, technical consultation, and installation guidance.
4. Appearance Customization:
Surface treatments and coatings, such as galvanizing, chrome plating, and nickel plating, primarily provide rust and corrosion resistance to adapt to various operating environments. Specialty coatings provide additional surface protection to withstand harsh operating conditions such as humidity and salt spray.
Clear Application Scenario: During your consultation, please be sure to specify the industry your equipment will be used in (e.g., construction machinery, port vessels, wind power generation, etc.) and the operating environment (e.g., temperature, presence of corrosive media, etc.). This will help engineers recommend the most suitable materials and treatment processes.
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