120 Tooth Segmented Sprocket
2. Product Structure: The complete 120-tooth sprocket is divided into several arc-shaped segments. This innovative design significantly reduces the weight and size of each unit, eliminating the transportation and lifting bottlenecks of oversized components.
3. Size Range: Total diameter 2998mm, total teeth 120.
4. Strong Customization Capabilities: We offer a wide range of custom services, with ring gear diameters ranging from 50mm to 10,000mm. We can also provide custom sizes, tooth profiles, and mounting interfaces based on your specific design.
5. Material: Select the material you require.
High-Performance 120 Tooth Segmented Sprocket - Custom Solutions for Large Equipment
Are you facing challenges with oversized sprocket manufacturing and installation? Our 120 Tooth Segmented Sprocket offers the perfect solution for your large drying equipment and industrial machinery needs. With a enormous 2998mm distance across and inventive sectioned plan, this sprocket dispenses with the transportation and lifting bottlenecks that come with curiously large components. Our engineers have effectively conveyed these arrangements to the Australian showcase, demonstrating their unwavering quality and viability. Each portioned piece decreases weight and estimate essentially, making establishment much less demanding whereas keeping up remarkable execution measures.
 |
 |
Revolutionary Segmented Design Technology
Traditional large sprockets create numerous logistical headaches. Our segmented approach changes everything. Instead of one massive component, you receive several manageable arc-shaped segments that assemble into a complete 120-tooth system.
This innovative construction offers several key advantages:
- Dramatically reduced shipping costs
- Simplified handling and installation
- Lower equipment requirements for lifting
- Easier replacement of individual segments
- Reduced manufacturing complexity
The segmented design doesn't compromise strength or precision. Each segment connects seamlessly, creating a unified sprocket that performs like a single-piece component.
Technical Specifications and Customization
Our 120 Tooth Segmented Sprocket features a total diameter of 2998mm with precise tooth profiles engineered for optimal performance. However, we understand that every application has unique requirements.
Standard Specifications:
- Total diameter: 2998mm
- Tooth count: 120
- Segmented construction for easy transport
- Material selection based on your requirements
Customization Options:
- Ring gear diameters from 50mm to 10,000mm
- Custom tooth profiles and counts
- Various mounting interfaces
- Material selection for specific applications
- Modified dimensions for unique requirements
Quality Manufacturing Excellence
At Luoyang Heng Guan Bearing Technology, we bring over 30 years of precision manufacturing experience to every project. Our ISO9001 certified facility uses advanced CNC equipment and rigorous testing protocols.
Our Manufacturing Capabilities Include:
- CNC vertical lathes for precision machining
- Advanced gear shaping equipment
- Comprehensive quality testing systems
- RoHS compliant materials and processes
Each sprocket undergoes strict quality control measures. We use coordinate measuring machines and comprehensive testing equipment to ensure every segment meets exact specifications.
Applications and Industry Solutions
Large drying equipment represents just one application for our segmented sprockets. These versatile components serve various industries requiring oversized rotating mechanisms.
Common Applications:
- Industrial drying systems
- Large conveyor systems
- Mining equipment
- Construction machinery
- Marine applications
- Power generation equipment
The modular design makes our product ideal for retrofit projects where space constraints make traditional installation impossible.
Global Supply Chain Advantages
We've successfully exported products to over 50 countries, including the United States, Germany, Australia, and throughout the Middle East. Our international experience ensures smooth delivery regardless of your location.
Service Benefits:
- Fast delivery with ample inventory
- Professional engineering support
- Flexible OEM/ODM partnerships
- Comprehensive after-sales service
- Technical consultation and installation guidance
 |
 |
FAQ
Q: How do the segments connect together?
A: Each segment features precision-machined connection points that bolt together securely. We provide detailed assembly instructions and technical support throughout installation.
Q: What materials are available for the sprocket?
A: We offer various high-quality bearing steels and specialty alloys. Material selection depends on your specific application requirements, operating conditions, and environmental factors.
Q: Can you create custom tooth counts and diameters?
A: Absolutely! Our engineering team can design segmented sprockets with diameters from 50mm to 10,000mm and custom tooth configurations to match your exact specifications.
Q: How long does manufacturing take?
A: Lead times vary based on customization requirements. Standard configurations ship faster, while custom designs typically require 4-6 weeks for manufacturing and quality testing.
Q: Do you provide installation support?
A: Yes, we offer comprehensive installation guidance and technical support. Our engineers can provide remote consultation or on-site assistance for complex installations.
 |
 |
Contact Us
Ready to solve your large sprocket challenges? Contact our engineering team at mia@hgb-bearing.com to discuss your 120 Tooth Segmented Sprocket requirements and receive a custom quote for your application.
