Custom Forged Gear Blanks

Custom Forged Gear Blanks Introduction

Custom forged gear blanks are pre-formed and partially machined metal pieces. Custom gears are made with them. Forging creates these blanks. It involves heating and pressing metal into a precise shape, which makes them stronger, more durable, and with a superior grain structure than other processes. Custom sizes, tooth shapes, and material mixtures for aerospace and heavy industrial tasks are possible. 

What Are Forged Gear Blanks?

Semi-finished metal parts made by controlled plastic deformation methods are called forged gear blanks. Forging produces stronger, more resilient blanks with better mechanical qualities than cast or machined counterparts.

Metal is heated to precise temperatures and shaped under intense pressure during the forging process. By doing this, internal cavities are removed and consistent grain flow patterns are produced. A blank with improved strength, fatigue resistance, and dependability is the end product.

Your gear blanks are the building blocks for important mechanical parts. They need exact dimensions and metallurgical characteristics. These specifications are constantly fulfilled thanks to our manufacturing method.

Custom Forged Gear Blanks parameter

Our Manufacturing Capabilities

Advanced Forging Methods

We provide a variety of forming methods to satisfy your unique needs:

• Open Die Forging: Ideal for large, complex shapes up to 10,000mm diameter
• Closed Die Forging: Perfect for high-volume production with tight tolerances
• Ring Rolling: Specialized process for circular blanks and rings

Extensive Size Range

Our production capabilities accommodate a wide variety of dimensions:

Length Maximum: 10,000 mm

• The largest diameter ： φ10,000mm.
• Range of Weight: 5 kg to 10,000 kg.
• Dimensional tolerances per GB/T 21470-2008 standards

Material Options

We work with premium steel grades including:

• 40Cr: Excellent strength and toughness balance
• 42CrMo: Superior hardenability and impact resistance
• 35CrMo: Outstanding fatigue strength
• Custom Materials: Available upon request for specialized applications

Quality That Exceeds ExpectationsPrecision Manufacturing Process

Every forged blank undergoes rigorous quality control throughout production. Our ISO9001-certified facility maintains strict standards from raw material selection to final inspection.

We provide machining allowances based on your finishing requirements. Surface preparation removes scale, cracks, and other defects. Pre-machining services include center holes and reference surfaces for easier final machining.

Your Custom Forged Gear Blanks receive comprehensive testing to verify mechanical properties and dimensional accuracy. We conduct ultrasonic testing, hardness verification, and grain structure analysis as needed.

Advanced Equipment

Our in-house facility features complete forging and testing equipment. Modern furnaces ensure precise temperature control. Hydraulic presses deliver consistent forming pressure. Computer-controlled systems monitor critical process parameters.

Versatile Applications Across Industries

Heavy Machinery

Construction and mining equipment demand robust gear components. Our forged blanks provide the strength needed for excavators, bulldozers, and crushing equipment. The superior grain structure resists shock loads and extreme operating conditions.

Wind Power Generation

Gearboxes for wind turbines function in challenging conditions and with fluctuating loads. Blanks produced by our precise forging have outstanding fatigue resistance. Reliable long-term performance is ensured by consistent material qualities.

Automotive Industry

Precision gear components are necessary for high-performance automobiles. The strength-to-weight ratio required for racing applications is provided by our forged blanks. In harsh environments, advanced materials offer increased endurance.

Industrial Automation

Accurate and dependable gears are essential for automated machinery and robotic systems. Our ability to maintain tight tolerances guarantees seamless operation. Improved surface quality prolongs service life and decreases wear.

Why Choose Luoyang Heng Guan?

Proven Experience

Twenty years of specialized forging experience means we understand your challenges. Our engineering team works closely with customers to optimize designs. We've successfully completed projects for over 50 countries worldwide.

Complete Solutions

We manage the entire production process, from the first design consultation to the last delivery. Forging, machining, heat treatment, and quality testing are all included in our one-stop shop. Faster delivery and consistent quality are guaranteed by this integrated strategy.

Customization Expertise

Every application is unique. Customization according to your drawings and specifications is our specialty. Our R&D team is able to optimize designs for better manufacturing and performance.

Get Your Quote Today

Ready for superior Custom Forged Gear Blanks for your next project? Our skilled team can explore your needs and offer technical advice.
For a detailed consultation, email mia@hgb-bearing.com. We'll help you choose the right forging solution for performance, quality, and budget. Our experience and dedication will help your project succeed.